Chengdu CRP Robot Technology CO. Ltd. (hereinafter referred to as "CRP") was established in 2012, located in Longtan New Economy Function Zone, Chenghua District, Chengdu, China. It is a national high-tech enterprise focused on the research and development, production, sales and service of industrial robots and core components. It is the only industrial robot enterprise leading the preparation of five national standards in southwest China. CRP has been awarded as one of the 100 key new economy cultivation enterprises for three consecutive years, and it is also certified as National SRDI (Specialized, Refinement, Differential, and Innovation) Small Giant enterprise and Gazella Company.
01
Evaluation process support
✓ Evaluation of laser function application
✓ Arc tracking application evaluation
✓ Product pre-sale trial evaluation
✓ Order task execution evaluation
✓ Evaluation of regional major projects
02
Database support
✓ User manual, product sample book, 3D drawings
✓ Troubleshooting manual
✓ Maintenance manual
✓ Case sharing 5
✓ Online knowledge base
03
Technical support
✓Regional Supervisor - Responsible for the region
✓ Industry technical leader - responsible for the industry
✓ Delivery Manager - Scene responsible
✓ Delivery engineer - responsible for tasks
✓ Technical Engineer - responsible for the work done
04
Service personnel qualification
✓ Expert level: 3 people;
✓ Senior: 21 people;
✓ Intermediate: 32 students;
✓ Primary: Several
✓ Ability improvement: internal training, external learning, assessment and grading
CRP Milestones
2024
•Established "CRP ROBOT MALAYSIA SDN. BHD."
2023
•Robot full industrial chain coverage
•The layout of the four major overseas markets has been improvedIndustrial robots go to sea first
2022
•The first industrial robot production and research base exceeding 35,000 square meters in Southwest China was completed and put into operation.
2021
2020
•Robot machine to achieve 3000+ salesIndustrial robot integrated shipments third in China, arc welding market first
2019
•The First year of CRP Robot" The first domestic robot body marketization after the opening of the annual sales of thousands of manufacturers
2018
•The controller accounted for 50% of the domestic machine controller sales in that year; Cumulative sales of 30000 + Launched CRP industrial robot machine
2014
•Domestic industrial robot controller sales first
•Arc welding field sales accounted for 90%
2013
2012
MEDIA REPORT
CHINA ROBOT PIONEER
CRP Robot Featured in Economy Half Hour
CRP robot wins CCTV13 "News Broadcast"
CRP robot won CCTV1 "News of the World"
CRP robot wins CCTV1 "News Broadcast"
About CRP Corporate Culture
GOAL
Customer demand-oriented
TEAM
Emphasize collaboration
over division of labor
The Way Of Being A
Man And Doing Things
Low-key,truth-seeking,
tenacious
Individuals And
Organizations
Passionate,innovative
and growth
Five Systems
Supply chain system
Research and development system
Production management system
Marketing system
Service system
MASTER THE CORE TECHNOLOGY
Use China's best core components to build good quality robots
6
Self-developed + customized 6core component
3
A full set of electrical appliances 3 independent research and development
3
Motor, RV reducer Harmonic reducer 3 Deep customization of first-line brands
ALL-ROUND SERVICE
Value-added service
Training certification, remote consultation, upgrade services, resource replacement...
Training diversity
N ways to enable channels
Technical training, industry conferences, exhibition promotion...
Project management
60+60+ professional service staff
Digital operation and maintenance management, reduce costs and increase efficiency
Localization support
Fixed people, fixed posts, on-site support
Provide customers with on-site free technical training services
Provide specialist on-site on-site operation and maintenance services
After-sale efficiency
7*24 hours fast response service
Zero downtime spare parts service
Service globalization
6 service centers worldwide
AFTER-SALES SERVICE TIMELY, EFFICIENT, PROFESSIONAL AND SINCERE
Track after-sales results
Focus on customer satisfaction
Realize service closed-loop management
hardware maintenance
•First time to resume production
•The product can be repaired for 5 years after production is discontinued
•It can be replaced in 10 years
•Massive supply of spare parts
software maintenance
• Response within 1 day
• Level P0 BUG solution
• Response within 5 days
• Level P1 BUG solution
Demand support
• Response within 2 days
• Green channel requirements solution
• It will be completed in 1 week
• Common demand scheme
Maintenance response
• 0 days urgent delivery
Same-day dispatch
3 days
• Emergency receipt sent
STANDARD PRODUCT
DESKTOP SERIES
SMALL LOAD SERIES
MEDIUM LOAD SERIES
HEAVY LOAD SERIES
SCARA SERIES
COOPERATIVE SERIES
PRODUCT INTRODUCTION - WELDING ROBOT
CRP-RH14-06-W
CRP-RH18-06-W
CRP-RH21-06-W
CRP-RH14-10-W
CRP-RH18-20-W
CRP-RH20-06-W
PRODUCT INTRODUCTION - INTELLIGENT WELDING SENSOR
160GB-V03
420GB-V03
Controller VLS-C03
GYXW-V2
TracerP1
TracerStudio
CAW-V2
CAW-V2
LIGHT LOAD SERIES≥1KG LOAD≤10KG
CRP-RH14-06-W
ARMSPAN：1468MM
LOAD：6KG
CRP-RA07A-08
ARMSPAN：712MM
LOAD：8KG
CRP-RA09A-07
ARMSPAN：916MM
LOAD：7KG
CRP-RH18-06-W
ARMSPAN：1850MM
LOAD：6KG
CRP-RH21-06-W
ARMSPAN：2093MM
LOAD：6KG
Small load series＞10KG LOAD＜50KG
CRP-RA18-30
ARMSPAN：1835.6MM
LOAD：30KG
CRP-RA15-12
ARMSPAN：1510MM
LOAD：12KG
CRP-RA18-25
ARMSPAN：1835.6MM
LOAD：25KG
CRP-RA20-12
ARMSPAN：2015MM
LOAD：12KG
CRP-RA21-10
ARMSPAN：2118MM
LOAD：10KG
Small load series＞10KG LOAD＜50KG
CRP-RP18-25
ARMSPAN：1530MM
LOAD：15KG
CRP-RA09-12
ARMSPAN：918MM
LOAD：12KG
CRP-RH14-10
ARMSPAN：1454MM
LOAD：10KG
CRP-RH18-20
ARMSPAN：1730MM
LOAD：20KG
CRP-RP15-15
ARMSPAN：1530MM
LOAD：15KG
MEDIUM LOAD SERIES≥50KG LOAD＜130KG
CRP-RA27-80
ARMSPAN：2680MM
LOAD：80KG
CRP-RA22-80
ARMSPAN：2200MM
LOAD：80KG
CRP-RA27-50
ARMSPAN：2680MM
LOAD：50KG
CRP-RA21-50
ARMSPAN：2130MM
LOAD：50KG
CRP-RH35-100
ARMSPAN：3503MM
LOAD：100KG
HEAVY LOAD SERIES ≥130KG LOAD≤300KG
CRP-RH26-165
ARMSPAN：2606MM
LOAD：165KG
CRP-RH26-185
ARMSPAN：2606MM
LOAD：185KG
CRP-RH26-210
ARMSPAN：2606MM
LOAD：210KG
CRP-RH32-130
ARMSPAN：3255MM
LOAD：130KG
CRP-RP24-130
ARMSPAN：2485MM
LOAD：130KG
SCARA SERIES
COOPERATIVE SERIES
6 SERIES OF 50+ SELF-DEVELOPED PRODUCTS COVER 90% OF INDUSTRIAL ROBOT APPLICATION SCENARIOS
General welding industry advantage application technology: sheet welding workstation configuration
major dispositions
|
major dispositions |
selective assembly |
|
Robot body |
Gun cleaner |
|
Welding source |
Welding room |
|
control cabinet |
positioner |
sheet welding workstation configuration
functional characteristics
|
Body parameter |
||||
|
model |
RH14-10 |
RH18-20 |
RH20-10 |
|
|
End load |
10KG |
20KG |
10KG |
|
|
ARM SPAN |
1440 |
1720 |
1920 |
|
|
repeated positioning accuracy |
±0.08mm |
|||
|
Maximum Angle of each axis |
Maximum joint velocity |
|||
|
J1 |
Formal/upside down167°~-167°, (wall) hanging30°~-30° |
J1 |
169°/S |
|
|
J2 |
0°~175° |
J2 |
169°/S |
|
|
J3 |
-80°~150° |
J3 |
169°/S |
|
|
J4 |
-190~190° |
J4 |
280°/S |
|
|
J5 |
-105°~130° |
J5 |
240° |
|
|
J6 |
-210°~210° |
J6 |
520° |
|
|
Allowable moment |
J4 |
10N.m |
48N.m |
24N.m |
|
J5 |
10N.m |
48N.m |
24N.m |
|
|
J6 |
3N.m |
28N.m |
14N.m |
|
|
Allowable moment of inertia |
J4 |
0.25kg.m² |
1.8kg.m² |
1.4kg.m² |
|
J5 |
0.25kg.m² |
1.8kg.m² |
1.4kg.m² |
|
|
J6 |
0.05kg.m² |
0.8kg.m² |
0.5kg.m² |
|
|
Body weight |
170KG |
285KG |
288KG |
|
|
way to install |
Formal/upside down/wall mounted |
|||
|
IP level |
Body IP54 wrist IP67 |
|||
The design is highly compact, and can be flexibly installed on the ground or inverted.
Large working space, fast running speed, high repetition accuracy, suitable for welding, spraying, loading and unloading, handling, sorting, assembly and other applications, wide range of application.
Configure an emergency stop board independent of the control system and use a safety relay circuit to provide dual-circuit emergency stop to ensure emergency stop reliability.
. The body cable is special cable for Gaosoft robot.
Built-in three-phase transformer, 380V and 200V isolation, more stable power supply. Built-in three-phase filter to effectively improve EMC and EMI performance.
The body provides double air pipes to meet the requirements of welding and handling.
The inner diameter of the shaft hole is 46mm, which can meet the installation requirements of water cooling gun and bellows gun.
Built-in high flexibility welding cable.
G4 control cabinet parameters
|
Teaching box |
8 inch TFT-LCD, keyboard + touch screen, mode selection switch, safety switch, emergency stop button, line length 6 meters |
|
User storage |
200m |
|
Number of control axes |
6+2 axes (standard configuration 6 axes, external axes need to be selected) |
|
connector |
Digital I/O interface,22 input /22 output, COM expansion |
|
4-channel 0-10V analog output, 12-bit precision, COM extensible |
|
|
Dual encoder signal interface (for position tracking)/Ethernet |
|
|
mode of operation |
Dual USB interface, teaching, reproduction, remote |
|
motor function |
Point to point, line, arc |
|
instruction system |
Movement, logic, craft, arithmetic |
|
coordinated system |
Joint coordinates, cartesian coordinates, user coordinates, tool coordinates, base coordinates |
|
Exception detection function |
Scram exception, servo exception, user coordinate exception, tool coordinate exception, safety maintenance, arcing exception, etc |
|
Robot safety |
External emergency stop, anti-collision, safety latch and other interfaces; MC safety loop, servo softening, etc |
|
Reserved special interface |
Arc welding interface, station interface, Remote upper interface |
|
software package |
Welding/handling/palletizing/spraying is optional |
|
Other |
Power off regeneration, laser tracer, arc tracking |
|
Power supply and body interconnection cable |
5m |
|
power supply |
3-phase 380VAC 50-60HZ |
|
size |
550X785X410mm |
|
weight |
65KG |
General welding industry advantage application technology: sheet welding function
In the thin plate welding scene, the user requires high efficiency, fast programming, small splash and low welding alarm rate.
Flight arcing
Lap starting
Multiple arcing
Draw the wire after welding
Thread removal function
Fish scale welding function
Trial welding
General welding industry advantage application technology: sheet welding workstation configuration
Features of workstation configuration
01
● High beat
① The robot moves fast
② Blank line smoothing control:
Reduce long distance spacetime
③ Small line acceleration control:
High acceleration and deceleration reduces the running time at small distances
④ Flight arcing control:
When the point is not reached, the arc starts in advance to shorten the arc time;
02
● high finished product rate
① Robots and welders communicate through full digital:
Fast and stable
② Low heat control sheet process:
Very low voltage still arc stability, reduce welding heat
③ High tolerance of deviation and gap:
Smooth short-circuit transition improves the tolerance of arc pairs for error and gap
④ After welding wire pulling function:
It can effectively improve the success rate of arcing
03
● Good programming operation
① Friendly interface, easy to use
② Specially developed software version to improve programming efficiency
③ Vertical teaching devices for faster programming will be introduced
04
● Good molding effect
① Sheet, ultra-low splash:
CO2 and gas mixture can be ultra-low splash welding
② Smooth short circuit transition:
The arc is softer, has tension, and forms beautifully
③ Feed machine encoder feedback control:
When the arc fluctuates in the oil and water, it can be adjusted quickly
④ Fish scale welding function:
Can weld beautiful fish scale bead, optional
I. Robot comes with fish scale welding
II, welding machine comes with fish scale welding (optional)
05
● high security
① Unique servo softening function, J4/5/6 servo softening after the welding gun is hit, prevent damage to the body and can easily pull the robot out of the impact zone
② The safety hardware unit independent of the system can ensure the stable and rapid emergency stop of the robot when it stops unexpectedly
06
● High quality free service
① According to customer needs, free design scheme and tooling
② Headquarters professional welding process engineers can be free service
③ If you need positive and negative flip welding, you can provide free economic flip mechanism drawings
General welding industry: CRP new generation of integrated, high-performance welding robot
high speed movement
Rapid programming
Integrated design
Ultralow splash
20% Robot motion performance
30%Programming efficiency
100KHz Welding power frequency
200A Welding condition
Ultralow splash
High-performance all-digital processor to achieve three-level soft switching technology, frequency up to 100KHz welding power supply, MAG/CO2 can achieve ultra-low splash welding, and the current range is wide, 200A welding conditions still get excellent control effect.
01
Constant depth function
Suitable for uneven welds.
02
Recoil type arcing
The success rate of arcing is improved.
03
Fish scale welding (standard)
Welding thinner plates and exterior parts.
04
Features in the welding process of medium and thick plate:The thickness of the plate forming precision is low, the welding time is long, resulting in large thermal deformation, and the weld is long and thick;In order to better realize the welding stability of medium and thick plate, the following four functions are developed:
Swing arc welding
Arc tracking
Position finding and correction
Multilayer multichannel
Medium and thick plate welding function
Pendulum arc welding form
Z-shaped swing is suitable for flat welds and fillet welds
Circular arc swing is suitable for flat welds, fillet welds and filled welds (the robot's motion trajectory is shaped like spiral arc alternations)
The new orthotriangle swing is suitable for vertical welding seams to solve the defects of vertical welding root melting depth
The new positive crescent swing is suitable for bottom welding to solve the bottom welding of large gap workpieces
The new inverse crescent swing is suitable for multi-layer and multi-channel filling and cover welding.
Medium and thick plate welding function
Locating function
Locating function
The position finding function is a function that automatically corrects the path of the robot when the trajectory changes due to the movement of the workpiece position.
Classification of locating methods:
Medium and thick plate welding function
Search function calculation mode
Translational calculation
In each direction, the point difference before and after the shift is calculated.
Represents search mode: 1D,2D,3D, point.
Coordinate system calculation
The space coordinate system is established by the point position obtained from the search.
Calculate the deviation of the front and rear coordinate systems.
Represents search mode: 2D+, 3D+, face.
Center calculation
The three points on the arc are obtained by finding the position, and then the center of the circle is calculated by the three points.
Calculate the deviation between the center of the front and back circles.
Indicates the locating mode: inside and outside the circle.
Medium and thick plate welding function--Arc tracking
The arc tracker will cooperate with the swing welding, and automatically correct the bias of the weld during the welding process to ensure the accurate position of the weld.
Arc tracking is achieved without complex setup.
|
Arc tracking application range |
range |
unit |
|
Welding mode |
More than 200A DC |
|
|
Swing frequency |
2~3.5 |
HZ |
|
amplitude of swing |
2~7 |
mm |
|
welding speed |
3~10 |
mm/s |
|
Team gap |
0~4 |
mm |
|
Weld Angle |
90±45 |
° |
|
leg size |
5mm or above |
mm |
|
Collaborative function |
Line/rotation |
|
Medium and thick plate welding function
Multi-layer and multi-channel functions
Show the first weld by programming (can add the location function to find the bottom weld).
The parameter presets and saves the offset values of the number of layers and the number of tracks as parameter groups.
Invoke the preset multi-layer and multi-channel parameter set to automatically generate the track and weld the actual weld.
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